Metal fabrication turns ordinary raw materials into components found in products we use everyday.
Unfortunately, that process can generate a substantial amount of waste.
Fabrication steps like cutting, shaping, machining and welding may leave behind unused scrap metal. In addition, machine lubricants and cleaning solutions must be handled and disposed of with caution to avoid environmental and safety risks.
At Metaltech, advanced fabrication tools in the hands of our talented technicians enable us to create metal parts for a wide range of applications. We have the knowledge and experience to minimize the amount of scrap metal and other waste left behind. The result is quality components that meet rigorous standards, lower production costs and improve environmental performance.
Benefits of Reducing Metal Waste
Fabricators that cut down on waste may enjoy lower costs for raw materials as well as disposal services. They may be able to identify useful applications for left over scrap metal.
Procedures that minimize waste may have the added benefit of greater efficiency, lower energy consumption and reduced production costs. Strategies that reduce waste can also increase productivity, quality and consistency.
Companies may also enjoy a reduced environmental impact, safer workplace and higher profit margins thanks to smarter handling of scrap metal and other waste products.
Have a Plan
As with other business goals, having a coherent waste management plan helps to ensure success. One primary goal is to maximize the percentage of each metal sheet or bar that actually goes into a final product, as opposed to ending up in the scrap heap.
Management should outline proper procedures for separating waste materials. All employees must understand and follow best practices for collecting, storing and disposing of leftover scrap metal and other waste products. Training and education programs help with implementation. All fabrication processes must be assessed in order to find and correct inefficiencies. Machine operators should have the opportunity to offer suggestions for waste reduction based on their experience.
In order to ensure success, companies must monitor and track performance. Metrics include the amount of waste produced, recycling and disposal costs, waste reduction targets and progress toward meeting those targets. Finally, all processes must comply with applicable federal, state and local regulations.
Advanced Tools Cut Metal Waste
Selecting the right tools for the job goes a long way toward maximizing sheet metal usage and minimizing scrap metal. Advanced fabrication equipment also boosts efficiency, productivity and accuracy of the finished product.
Metaltech uses state-of-the-art, high-speed laser cutters to match components to customer specifications with less waste left over. Our robotic welding arms make fewer mistakes than human technicians working alone, so less raw material has to be discarded. And thanks to smarter powder coating equipment, more coating ends up on the product with less wasteful overspray.
It’s also essential to invest in routine maintenance and repairs for metal fabrication equipment. Rundown machines operate less efficiently, resulting in less accurate results and more wasted material. By keeping equipment in proper condition, fabricators can extend operational life and cut down on waste.
Get the Parts You Need from Metaltech
At Metaltech, our designers, engineers and technicians have the knowledge and experience to create and produce custom metal components in all shapes and sizes. We invest in powerful machines and software tools to ensure superior quality, consistency and efficiency with minimal waste. That means higher returns and lower costs for you.
If you need custom metal components, your first step is to reach out and request a quote. You may also call us at 417-426-5577 or contact us online at any time if you need more information.
